The ultimate Guide to Your Most risky Woodworking Power Tools
"What is the most risky woodworking power tool?"
That's what I asked the woodworkers at the woodworking forums FamilyWoodworking.org and WoodNet.net.
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WoodNet.net's woodworkers responded with 55 replies and the guys at FamilyWoodworking.org responded with 51 replies with over 3000 views between them.
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The chilling experiences and hard-knock wisdom from both forums inspired this article, and I hope that by reading this and following the links I provide that you become a safer, more tool-respecting woodworker.
The #1 Most risky Power Tool
After over 100 responses to the "most risky tool" examine the seasoned woodworkers from both forums delivered an unequivocal answer.
There Is in fact a power tool that's more risky than any other in your wood shop and you need to treat this tool with more respect and care than your table saw, shaper, jointer or chain saw.
And the number one most risky power tool in your wood shop is You.
Make sure that You treat every tool with the respect and care it deserves, that every tool you use is well maintained and well sharpened, and that your wood shop or work area is tidy adequate to prevent spills.
Also, learn to listen intimately to your internal voice of experience. Many woodworkers record mental "gosh this is dangerous," or "this could in fact hurt" right before their big trip to the urgency room. Back off immediately if you find your security senses tingling.
Dig deeper into basic wood shop security by checking out these web pages:
Basic Woodshop security (by a woodworker)
Hand and Power Tools: Hazards and Solutions (what Osha thinks)
Shop security Checklist (should get you thinking... Check it out before your next project)
Using your Woodworking Tools Safely (in depth stuff from About.com)
and... Always Read The Instructions That Come With Your Power Tools For Maximum Safety.
For full security resources, check out the traditional article: The extreme Guide to Your Top Ten Most risky Woodworking Power Tools
The extreme Guide to Your Wood Shop's Top Ten Most risky Power Tools
And so, without added ado, here's the table of contents for this security guide:I) the top ten most feared and respected tools by Woodworkers
Ii) The Most risky Power Tools Statistically
Iii) The health of the User
Iv) The health of the Tools
V) The health of Your Workspace
Vi) Woodworking security Accessories
Vii) the Woodworker's First Aid Kit
I) the Top Ten Most Feared and Respected Tools by Woodworkers
Below you'll find the top ten most feared and respected woodworking power tools based on the votes they received in FamilyWoodworking and WoodNet. I counted votes as tool mentions, and I counted more than one "most risky tool" per man if they listed more than one. This is Not intended to be scientific in any way, nor is it intended to recommend that you be more specific with one tool than any other.
Also, because these woodworkers indicated that maintenance is such an important factor in tool safety, I included maintenance resources - when available - for each tool.
There's a similar non-scientific most risky woodworking tool recognize from rec.woodworking... The results are quite similar, though neither recognize listed there comprise a wood shaper...
Also, WoodNet's Jakesaw pointed out this web-based power tool security task that lets you input how you got hurt, what hurt you, and your perceive level so that others can come later and learn from your mistakes. Awesome.
Update - Yak from WoodNet pointed to the mother of all woodworker's security guides from Osha.
1) You are the most risky power tool (or - alternately - which ever tool you use next is the most dangerous)
I'm not sure if the tool operator got the most votes for being the most risky or not. I do appraisal that "the power tool operator" got the most broad conversation, discussion and moot in both forums.
Treat every tool you use with respect... And check out the "condition of the user" section below for more ideas on retention a "safety first" mentality while using power tools.
It's impossible to overemphasize that the tool between your ears is in fact the most risky tool you possess...
Brain Maintenance Links
Preventive Maintenance For the Brain
2) The Table Saw: 15 Votes
The table saw received the most votes, beating out the shaper by two.
I noticed that many guys who said "table saw" mentioned that they'd heard it was the most statistically dangerous, not that they feared or respected it the most.
Even so, the table saw is a formidable wood shop tool and worthy of respect due to its frequency of use and the sheer number of saws in wood shops colse to the world.
Table Saw security Links:
Two Dozen Table Saw security Tips
Table Saw security - There is a Lot to It!
Table Saw security Procedures
Table Saw Maintenance:
Table Saw Maintenance (this record includes a table saw maintenance schedule... Nice!)
3) The Shaper: 13 Votes
I sensed the most power tool respect... And fear... In the replies that included the great shaper. What is it that gives woodworkers pause when firing up the "grand father of routers?" It's got to be the size of the blades on those bits... And the realization of the size of hole it could make in your body.
Shaper:
Shaper blades:
Shaper security Links
Shaper Safety
One woodnetter provided defense of the shaper to folks who swore against using it.
(Learn more about the wood shaper.)
4) Chain Saw: 6 Votes
The roaring engine, the exposed and oh-so-mobile blade, the Texas Chain Saw Massacre, is it any surprise that the chain saw made its way onto the list? My only surprise is that it made the list from guys at woodworking forums... That said, there is an entertaining thread in woodnet about chain saw sawmills...
Chain Saw security Links
Chain Saw Safety
Chain Saw Safety: No Tricks
Chain Saw security (from About.com)
Chainsaw Maintenance Links
Chainsaw Maintenance (includes maintenance schedule)
5) Router: 6 Votes
In the tool kit of many a wood shop, the versatile router is also surrounded by the top most-feared power tools, though primarily when used free hand. Why? Some guys have gruesome imaginations when it comes to fixing corporal damage from a router... As one forum member put it, you can sew fingers back on but there's no sewing back what a router could do to you.
Router security Links
Safety Tips for your Router
Router security Tips
Router Maintenance Links
Router Maintenance (from Diy network)
6) The Jointer: 6 Votes
The jointer made it up into a three-way tie with the chain saw and the router. Probably because of the ease with which one could feed one's hand into it... Plus the fact that it's not going to gash you, but rather give you a puree-style wound.
Jointer security Links
Jointer security Practices (scroll - it's at the bottom)
Safety Hazards of Jointers and Planers (from Ca's Osha)
7) The Band Saw: 3 Votes
The band saw is an additional one wood shop appropriate that seems relatively harmless... Especially next to something like a chain saw. I think it made the list in part because it's a tool that many woodworker are comfortable with. Comfortable = dangerous.
Tod Evans of FamilyWoodworking said, "for myself i need to be very specific using the bandsaw `cause after a short time i consideration my eyes drooping kinda following the downward path of the blade...."
Band Saw security Links
Woodworking Band Saw security Procedures
Bandsaw Safety
Band Saw Maintenance
The Band Saw: Tune Up and Maintenance
8) The Chisel: 2 Votes
You may wonder what hand tools are doing here on the most risky power tool list. Well... They're here and they reemphasize the point that the most risky tool is the one that you're using and that the one you treat with the least respect is liable to be the one that bites you.
Chisel security Links
Chisel Usage and Safety
Chisel security (from About.com)
Chisel Maintenance
Sharpen Planes And Chisels Without Going Broke
9) The Radial Arm Saw: 2 Votes
The radial arm saw potentially exposes you to a Lot of blade, and the Ras was one of the few tools that some woodworkers said they flat out Will Not Use.
Radial Arm Saw security Links
Radial Arm Saw security Procedures
Radial Arm Saws
Radial-Arm Saw security Tips (scroll down)
10) The Circular Saw: 2 Votes
The circular saw is a power tool standard. Its usage spans across groups, from Diyers to woodworkers to general contractors and beyond. Save for the religiously-hand tooled, few self-respecting tool kits are without a circular saw and, like the table saw or band saw, familiarity and frequent usage make them dangerous.
Circular Saw security Links
Safe doing of conveyable Circular Power Saws
circular saw safety
How to Use a Circular Saw
Choosing and Using a Circular Saw
(interesting - the history of the circular saw)
****Remember, All Tools Are Dangerous. But not all of them got into the top ten from WoodNet and FamilyWoodworking.****
11) The Miter Saw: 1 Vote
The miter saw has a big blade and it's used for quick, chopping cuts that can in fact claim a digit.
Miter Saw security Links
Chop Saw security for Beginners
Miter Saw Safety
Chop Saw Safety
12) Air Powered Nailers: 1 Vote
Guess who voted for the nail gun as most risky power tool? That's right - man who's not likely to get bit by one again.
Nailer security Links
Pneumatic Nailers - security & Use Tips
Use Nail Gun Safely
13) Sanders: 1 Vote
Sanders seem like they'd be the least risky of power tools. man else probably thought the same thing just before a trip to the urgency room.
Sander security Links
Sander Safety
What should you do before using sanders?
14) Angle Grinder: 1 Vote
Exposed, whirling metal. Yeah, this guy's worthy of some goggles. And gloves... Gotcha! Don't use gloves - they could get pulled into the whirling mechanism.
Angle polisher security Links
Safetyline Essentials: - Angle Grinders
angle griders security security safety!! rant
15) A Coiled extension Cord: 1 Vote
What painful perceive won the extension cord a spot on the most risky power tools list? I don't want to think about it. Keep your work area safe and as neat as possible.
Extension Cord Maintenance
16) Buffing Wheel: 1 Vote
Keep your hair tied up while using this itsybitsy beast - especially for quick jobs.
Buffing Wheel security Links
buffing wheel safety
Ii) The Most risky Power Tools Statistically
I noticed once or twice in the forums guys cited government studies about which tools are, statistically speaking, responsible for putting the most guys in the urgency room.
In the study I found from the Us consumer goods security Commission (Cpsc) - Hazard Screening Report: Power Tools and Workshop equipment from 2003 (warning - that link is a Pdf) - I was Not able to statistically decree the power tool that put the most habitancy in the hospital.
However, the tool group - after "manual workshop tools (hammers, utility knives, chisels etc...)" and "Misc. Workshop tools" - that caused the most health care cost was Bench or Table Saws, at colse to billion.
Anecdotally speaking, Frank Fusco of FamilyWoodworking, whose son is a Board Certified urgency room physician in a Level 1 trauma unit, noted: "I'll repeat what my son, an urgency room physician, says. The most frequent serious injuries are with table saws.
The second most frequent serious injuries, in terms of numbers of incidents, are from miter and/or compound miter sliders.
However, in terms of most devasting the Csm is far and away the worst. Those usually involve finger amputations. The table saw accidents are serious gashes but (usually) leave the fingers in place.
He also says that most of those injuries are to guys like me, middle age to retired age. And, they all say the same thing, 'I never do it that way, but just this once.........'"Don't let the statistics scare you - too much. It only makes sense that the tools that we use the most frequently end up hurting us the most frequently. It's far more important to look at our next section - the health of the user.
Iii) The health of the User
Time and again the guys in the forums reminded me that the User is the most risky power tool, and that the most risky power tool is the one that you pick up next.
I identified some other condition-of-the-user-related points from their comments, and combined that with some wise words from Basic Woodshop Safety, by Howard Ruttan, who I'll quote here:"If you are hungry or sick, tired or angry, hot or thirsty, you are at risk. Don't work if you are overly fatigued or not feeling up to your game. Attitude is extremely important also. Remember that woodworking is supposed to be fun. Isn't that why you are doing it? Take a break when you get frustrated. Don't work angry."
Some other risky mental conditions include:woodworker's just too comfortable with the tool and doesn't give it allowable respect
trying new tool out just for a second - one woodworker told a story of opportunity up a new chisel just to try it out for a second, resulting in a trip to the hospital
ignored/didn't fully identify the significance of the pre-tingles that sometimes come before getting hurt (Stay Alert!! many injured by power tools record tingling senses...)
trying something new, cutting/chopping/ripping/drillng in a distinct way - experimentation is important and necessary... And risky. Remember the words that Fusco's son hears in the trauma unit from injured woodworkers: "I never do it that way, but just this once........"
working tired, hungry, rushed, angry or some combo of the four...
lazy - doing job the quick way
do I in fact need to put drunk or drinking alcohol on here? Gosh I in fact hope not.
Iv) The health of the Tools
"i`d say that i agree with the most risky powertool being one that`s poorly maintained, specifically one with dull cutters....
shapers/routers-n-moulders will turn meat into hamburger....no repairs!"
- Tod Evans
Tod, of FamilyWoodworking, says it well. Take care of each power tool you own as advised in the manual. Sharper is safer.
Tool Maintenance Made Easy, an exquisite record from Rockler, breaks it down like this:
Part I - retention Them Sharp
Part Ii - retention Them True
Part Iii - retention Them Clean and Smooth
Part Iv - retention Them Running Smooth
Want the details? Read Tool Maintenance Made Easy for tips and advice.
If you'd like a second thought This Old House brings us Tlc for Power Tools.
Osha delivers, more for the wood shop enterprise owner, Hand And conveyable Powered Tools, which includes common repairs and things to watch for.
V) The health of Your Workspace
Are you the neat and tidy type? If you're like me you've got dishes on your desk and clothes on the bedroom floor. This means you have to work twice as hard to keep your wood shop or workspace safe straight through cleanliness and organization.
That said, it's not just tidiness that keeps you safe... It's also retention your workspace free from distractions that break your vital concentration. This includes, but it not itsybitsy to the radio, man hollering that the phone is for you, your cell phone ringing and the list could go on...
Minimize interruptions by notifying - in no uncertain terms - the folks colse to you that they are not to speak to you when you're operating power tools.
from security In The Woodshop I'd like to point you to:
Make definite you have allowable lighting when carving. Spotlights are preferable to overhead incandescent or fluorescent lighting. Lighting settled behind and to your side best highlights your work.
Keep floor swept and clear of tools and other clutter. Wood chips and dust pose many security concerns (e.g. Respiratory, fire, safe footing).
And keep those power cords off the floor!
The National Ag security Database offers some great guidelines on a safe wood shop. They comprise suggestions and guidelines for stuff like lighting, heat source, ventilation, wiring, fire extinguishers and more.
Here's Shop security by the Nasd.
This shop security guide from Ohio State provides an exquisite shop security checklist... And then security guides to many of the power tools mentioned above.
Vi) Woodworking security Accessories
Do you have push sticks, push blocks and a finger or feather board? These are very easy to make and are available almost everywhere you can buy good power tools or wood.
Here's a short itsybitsy guide to using push sticks to growth your security Using Push Sticks
About.com's Chris Baylor teaches you how to Make Your Own Featherboards
And the Diy network offers a rundown on all of the woodworking security accessories I mentioned above.
Vii) First Aid
You keep a first aid kit in your wood shop for the same intuit you drive with auto insurance. No Not because it's the Law... Because luck favors the prepared.
I particularly liked the woodworker's first aid kit as described by Howard Ruttan. Not only is it comprehensive, but it has some of the real-world humor you only hear from woodworkers. Such as at the end of his intuit for retention a 1 gallon plastic bag in your first aid kit: Used for carrying amputated bits in whilst en route to the hospital. I am not kidding here. Just last year a contractor in Pennsylvania cut his entire hand off in a sliding compound miter saw. The bag has to be big adequate for every contingency. Try to wash the amputed part before placing it in the bag. However, if you are unable to, I am sure the doctors will understand.
The Diy network also provides an exquisite summary of what should be in your first aid kit.
Viii) Bonus: Wood Shop security Humor
"Wait A Minute" I can hear you thinking... What does Humor have to do with Safety?
One of the cool things about forums - and one of the pains sometimes - is how a conversation thread can take a sharp and sudden turn, sometimes 180 degrees from where it once pointed.
Bill Wilson took the WoodNet.net thread 180 degrees with his clever, creative and funny response to my examine about the most risky power tools.
Here's a taste:
Welcome to The Wild Wood Shop. Today we will recognize the unique ecosystem, known as the home woodshop. Below is a brief record of some well-known wood shop dwellers.
Table Saw (unisawrus rippicus)
A solitary and regal predator, the table saw employs sharp great teeth, well great for ripping even the hardest woods with relative ease. There are some varieties of table saws, ranging from the small bench top, to the king of table saws, in fact the king of the predators, the Unisaw. Though primarily a stationary creature, it is possibly one of the most active of all woodshop animals. Table saws have proliferated and are found in nearly all shops where wood is in adequate supply. They prefer choice, imported hardwoods, but when hungry will effortlessly feed on economy domestic softwoods. They have become less of a threat to humans, due to specific breeding and training, but still are to be considered quite dangerous, especially while feeding. Occasionally they will, with minimal provocation, disgorge their food with phenomenal force.
Push Broom (sweepus seldomus)
The most primitive and oldest species of wood shop animal. It is believed that ancestors of the modern push broom were domesticated millions of years before the first wood shop animals appeared and often cohabited with humans. They gradually were relegated to garage, basement and shop environments while the Electrolux era. This venerable and uncomplicated scavenger has survived the eons due primarily to its ability to go for long periods of time without food. By conserving its energy, it can appear to fall into a near trance-like state of suspended animation for extended periods of time. Unlike the voracious Dust collector and Shop Vac with which it competes, the push broom is content to sit idle for days, even months.
Thanks + Wrapping it Up
I would like to increase a special thanks to the woodworkers at WoodNet.net and FamilyWoodworking.org who contributed so much wisdom and perceive to this project. If you're hungry for more woodworking society I gladly point you to Both forums as phenomenal environments for learning.
I hope this guide helped you identify some ways you can take more accountability for your personal wood shop safety.
The ultimate Guide to Your Most risky Woodworking Power Tools
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